Heavy Duty Rebonded Foam Cutting Equipment With 2150mm Width

Heavy duty Rebonded Foam horizontal cutting machine with 2150mm width application:

It needs to be able to handle sponges of different densities and properties, from extremely soft ordinary foam to high rebound (HR), slow rebound (memory foam), flame retardant foam, etc. The equipment needs to have a stable feeding and cutting system to cope with different resistances.

The application of sponge cutting machines can be summarized as: converting large, three-dimensional sponge foam bodies into two-dimensional sheets or profiles of specific thickness and size, providing standardized and precise raw materials for downstream manufacturing companies.

Heavy duty Rebonded Foam horizontal cutting machine with 2150mm width Control System

The "brain" of modern flat-cutting machines, enabling automation and high-precision control.

· PLC: The central processing unit receives operating instructions and coordinates the logical sequence of all operations, including feeding and cutting.
· Human-Machine Interface: Typically a touchscreen, this allows the operator to set parameters such as cutting thickness, number of slices, and cutting speed, and monitor machine operating status.
· Thickness Setting and Encoder: A servo system or high-precision encoder precisely controls the distance of each feed, thereby accurately controlling the thickness of each slice.

Heavy duty Rebonded Foam horizontal cutting machine with 2150mm width Workflow 

1. Loading: Place the large sponge blank on the feed platform, close to the hydraulic push plate.

2. Parameter Setting: Enter the desired slice thickness and total number of slices on the touch screen.

3. Start-up: The machine starts, and the cutting blade begins to rotate at high speed.

4. Feeding: The servo/hydraulic system drives the push plate, advancing the sponge to the set thickness.

5. Cutting: The high-speed blade cuts the sponge horizontally, producing a sponge sheet of the specified thickness.

6. Discharging: The cut sponge sheet falls onto the discharge conveyor and is transported away.

7. Loop: The push plate advances again, and steps 4-6 are repeated until all the set number of slices have been completed.

Heavy duty Rebonded Foam horizontal cutting machine with 2150mm width basic data