Heavy Duty Rebonded Foam Peeling Machine Smooth Cutting 1200mm Diameter

Heavy duty Rebonded Foam Peeling Machine description: 

The Foam Peeling Machine is a critical piece of equipment in sponge foam processing. It is primarily used to horizontally cut large rectangular sponge blanks into circular or oval sponge sheets of a specific thickness (such as seat cushions, back cushions, yoga mats, etc.). Its precise structural design ensures a smooth and precise cut surface.

Heavy duty Rebonded Foam Peeling Machine Operating Principle

1. Loading: Thread a cylindrical or rectangular (oval) sponge blank onto the center of the spindle and secure it with the pins at each end.

2. Parameter Setting: Enter the desired slice thickness, number of slices, and other parameters on the touchscreen.

3. Start: The machine starts, and the spindle begins to rotate the sponge, while the disc blade spins at high speed.

4. Cutting: Driven by the feed system, the blade carriage moves slowly and evenly along the guide rail from one end of the sponge to the other. The high-speed rotating blade cuts the sponge layer by layer.

5. Discharging and Collection: The cut sponge discs fall naturally or are caught by an auxiliary device and collected by the operator or automated equipment.

6. Reset: After completing a cut, the blade carriage automatically and quickly returns to its starting position, ready for the next cut.

Heavy duty Rebonded Foam Peeling Machine Features:

· High Precision: Utilizing a servo motor and precision lead screw, the slicer minimizes thickness errors.

· High Efficiency: Continuously and automatically cuts multiple slices, significantly improving production efficiency.

· Smooth Cutting: High-speed, thin-blade cutting delivers smooth cut surfaces, eliminating the need for secondary processing.

· High Adaptability: By adjusting the program and ejector pin position, it can cut round or oval products of varying diameters, lengths, and thicknesses.

Heavy duty Rebonded Foam Peeling Machine Drive and control system

· Function: Coordinates the entire machine's operation and serves as the machine's "brain."
· Core Components:
· PLC (Programmable Logic Controller): Receives operating instructions, processes logic signals, and controls the coordinated operation of the spindle motor, feed servo motor, and other components.
· Human-Machine Interface (HMI): Typically a touch screen, used for setting parameters (such as slice thickness, number of slices, and speed), displaying machine status, and performing manual operations.
· Frequency Converter and Servo Drive: Control the speed and position of the spindle motor and feed motor, respectively.

Heavy duty Rebonded Foam Peeling Machine Cutting System

· Function: Performs the actual cutting action.
· Core Components:
· Disc Blade: A specially designed circular steel band blade or circular blade with an extremely thin and sharp cutting edge. It rotates at high speed to "tear" the sponge fibers rather than crushing them, resulting in a smooth cut surface.
· Blade Drive Motor: A high-speed motor directly drives the disc blade at high speed.
· Blade Tensioning Mechanism: If using a circular steel band blade, a tensioning mechanism maintains the blade tension, ensuring stable cutting.

Basic Data